Personalized Automation Services

 

Project Management

 

Electrical & control engineering

ZSI Electrical and Control Engineers use the most current analytical tools when applying proven technology to deliver reliable automation solutions.  Services Include:

  •  480V Power Distribution

  • Motor Controls Panels using VFDs, Servos, or Starters

  • PLC and Remote IO Panels with Fully Integrated Safety

  • Pneumatic Panels

  • Robotic Systems

  • Vision Systems

  • Safety System Design & Validation

  • Safety Integrity Level Calculation

  • Servo Drive System Design & Mechatronic Analysis

  • Field Verification

  • Construction Support

  • Commissioning Support

  • Operator Training

project management

ZSI has the expertise to manage your projects from initial concept through construction and commissioning.

  • Feasibility Studies

  • Concept Development

  • Capital Cost Estimates

  • Equipment Specification

  • Construction Specification

  • Construction Management

  • Turnkey Solutions

 


mechanical engineering

ZSI Mechanical Engineers work closely with our Control Engineers to develop innovative solutions to solve your toughest challenges.  Services include:

  • CAD & 3D Modeling

  • Custom Machine Design & Fabrication

  • USDA Compliant Design

  • Pre-Fabrication USDA Design Reviews

  • Rate Analysis & System Debottlenecking

  • Packaging & Material Handling Line Integration

  • Ergonomic Issue Resolution

  • Safety Risk Assessments

40 Lb Block Palletizing.PNG
 

process engineering

ZSI provides personal attention and un-conflicted process designs because we are not affiliated with a particular brand or equipment manufacturer. From a small system to complete plant process, sanitary (FDA, USDA, 3A) or industrial (ASME, ASTM, ANSI), all are within our process engineering capabilities.

  • Feasibility Studies

  • Process, Utility, and CIP Design

  • Process Equipment Sizing and Specification

  • Valve Network & Cluster Design

  • Flow & Pressure Specification

  • Pump, Valve, and Blower Specification

  • 2D & 3D Piping Layouts

  • Heat Exchanger Specification

  • Gas Burner & Gas Train Specification

  • Steam, Air, and Water System Specification

  • Process & Instrument Diagrams

dairy packaging & material handling

From the tower or brine to the pallet, ZSI offers fully integrated equipment systems or individual components. Solutions engineered for the dairy industry are available on a time and material basis, design for direct purchase basis, or complete turnkey basis to meet your needs.

 
  • 40 Lb Block Packaging

  • 5-20 Lb Block or Wheel Packaging

  • Shred Cheese Conveying & Packaging

  • String Cheese Conveying & Packaging

  • Cutting or Cubing

  • Shredding or Dicing

  • Wrapping & Sealing

  • Product Sorting & Tracking with Robotic/Vision Integration

  • Labeling & Barcode Scanning

  • Additive Systems

  • Dust Collection Systems

  • Robotic 640 Lb Box Stacking

  • Robotic Palletizing

  • Product Dimensioning using 2D / 3D Vision

  • Quality Inspection using 2D/3D Vision

 

Papermaking, Converting and Material Handling

From Raw Materials, through Papermaking, Converting, and on to the pallet, ZSI offers fully integrated equipment systems or individual components.  Solutions engineered for the paper industry are available on a time and material basis, design for direct purchase basis, or complete turnkey basis to meet your needs.

  • Pulp Processing

  • Web Control

  • Embossing/Laminating

  • Center & Surface Rewinding

  • Parent Roll Conveying

  • Package Conveying

  • Wrapping & Sealing

  • Labeling & Barcode Scanning

  • Additive Systems

  • Dust Collection Systems

  • Robotic Palletizing

  • Product Dimensioning using 2D & 3D Vision

  • Quality Inspection using 2D & 3D Vision

  • Product Sorting & Tracking with Robotic/Vision Integration

10.PNG